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Record-keeping for FDA "GMP-Exempt" devices

  • 1.  Record-keeping for FDA "GMP-Exempt" devices

    Posted 04-Apr-2016 14:17
    Edited by Kevin Randall 04-Apr-2016 14:48

    FORWARDED QUESTION FROM MITCHELL JOHNSON:

    "...For a GMP Exempt Class I device such as an external knee brace (see FDA classification at http://www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfpcd/classification.cfm?ID=4824 ,and eCFR for 890.3475 ) the FDA classification cites that the device is "exempted from GMP regulation, except for general requirements concerning records (820.180) and complaint files (820.198)".  21 CFR 820.180 pertains to General Requirements for Records and starts out with "All records required by this part shall be maintained...".  

    As I read it, even though the classification statement for the device states it is GMP exempt, when following the logic of 820.180 I find that the manufacturer is required to maintain all records required by part 820. 

    My question:  what does it really mean in this context to be exempt from GMP if one is required to maintain all the records embedded within the GMP/QSR?

    Thanks,

    Mitch

    ------------------------------
    Mitchell Johnson
    Intricon Corporation
    Arden Hills MN
    United States..."

     

    FORWARDED BY:

    ------------------------------
    Kevin Randall RAC (U.S., Canada, Europe)
    Principal Consultant
    ComplianceAcuity, Inc.
    Golden CO
    United States
    ------------------------------



  • 2.  RE: Record-keeping for FDA "GMP-Exempt" devices

    Posted 04-Apr-2016 14:39
    Edited by Kevin Randall 04-Apr-2016 14:46

    Mitch,

    For devices that are by regulation exempted from GMP, the FDA intends that the application of 820.180 be limited to the record-keeping requirements of 820.198 (rather than calling for maintenance of all records required by part 820).  If you contact DICE, FDA will confirm this interpretation.

    The basis for this interpretation is made via the Agency's intended flexibility of the Quality System Regulation (see the preamble).  Specifically, 820.5 requires (and the preamble reiterates) that the manufacturer is to establish and maintain a quality system that is "appropriate" and that meets the requirements of part 820.  But by inherent definition, not all part 820 requirements apply in a GMP-exempt scenario.  Therefore the manufacturer of a GMP-exempt device needs to clearly define and justify (for example, via the Quality Manual) the scope to which it is applying part 820 to the GMP-exempt devices.  In the direct context of 820.5, FDA's small entity compliance guide (document withdrawn from FDA's website, but underlying principles still apply), FDA said that the 820.5 word "appropriate" means that the rule is a flexible regulation.  In this context, FDA also said that it is left to manufac­turers to determine the necessity for, or extent of some quality elements and to develop and implement specific procedures tailored to their particular processes and devices.  So it is on this basis that a GMP-exempt firm would limit the scope of its 820.180 record-keeping requirements to the records called for by 820.198.

    Hope this helps,

    ------------------------------
    Kevin Randall RAC (U.S., Canada, Europe)
    Principal Consultant
    ComplianceAcuity, Inc.
    Golden CO
    United States



  • 3.  RE: Record-keeping for FDA "GMP-Exempt" devices

    Posted 05-Apr-2016 10:55

    Hi Kevin,

    Thank you also for your reply.  21 CFR 820.1(a)(3) also carries a definition of "where appropriate" which brings me to the same result. 

    I conclude that a manufacturer of a Class I GMP-exempt device should identify in their quality system that those devices are subject to the record-keeping requirements of 820.198, and any other clauses of the QSR which they deem appropriate for the specific device, taking into consideration the risk and with reference to 820.5 and 820.1(a)(3).  The justification for any clauses not implemented should be documented and show that not implementing a requirement is not reasonably expected to result in product that does not meet specifications or failure to carry out any necessary corrective actions.  

    You and David have been very helpful.

    Best regards,

    Mitch

    ------------------------------
    Mitchell Johnson
    Intricon Corporation
    Arden Hills MN
    United States



  • 4.  RE: Record-keeping for FDA "GMP-Exempt" devices

    Posted 05-Apr-2016 13:17

    A subtle (yet critical) nuance is that FDA uses the basic terminology "appropriate" in the context of 820.5, yet FDA uses the terminology "where appropriate" in 820.1(a)(3) and elsewhere in part 820.  Since 820.180 does not utilize the "where appropriate" terminology, I would recommend that the GMP-exempt record-keeping justification be based primarily on the liberties provided by 820.5 rather than those provided by 820.1(a)(3).

    Hope this helps,

    ------------------------------
    Kevin Randall RAC (U.S., Canada, Europe)
    Principal Consultant
    ComplianceAcuity, Inc.
    Golden CO
    United States



  • 5.  RE: Record-keeping for FDA "GMP-Exempt" devices

    Posted 06-Apr-2016 09:40
    Kevin,

    Good Day!

    "A subtle (yet critical) nuance"

    This is to state that 820.5 and 820.1(a)(3) should be applied for different purposes.

    The term "appropriate" under 820.5 refers to a firm's QMS per 21 CFR part 820 (e.g., what is appropriate in view of their device types and practices). It is about "flexibility" of the QMS (to be) established and maintained. 

    The term "where appropriate" under 820.1(a)(3) refers to requirement(s) (e.g., design control, document control, complaint handling, MDR, CAPA, etc.).  As for a requirement qualified by "where appropriate", it means "it is deemed to be "appropriate" unless the manufacturer can document justification otherwise."

    Thank you.  

    s/ David
    ______________________________________________
    Dr. David Lim, Ph.D., RAC, ASQ-CQA 
    Phone (Toll-Free): 1-(800) 321-8567





  • 6.  RE: Record-keeping for FDA "GMP-Exempt" devices

    Posted 06-Apr-2016 12:06
    Edited by Kevin Randall 08-Apr-2016 17:58

    Good day to you as well David!

    21 CFR part 820 includes 14 requirements that are eligible for the unique liberties of 820.1(a)(3).  Those 14 requirements are:

    • An outline of the structure of the documentation used in the quality system [820.20(e)]
    • Device software validation and risk analysis during design validation [820.30(g)]
    • Design change verification in lieu of design change validation [820.30(i)]
    • Procedures for identifying with a control number the components of surgically implanted and life sustaining devices [820.65]
    • Pre-implementation validation of changes to production processes [820.70(b)]
    • Documentation of the major equipment validated during process validation [820.75(a)]
    • Documentation of the individual(s) performing validated processes after a process has been validated [820.75(b)(2)]
    • Documentation of the major equipment used after a process has been validated [820.75(b)(2)]
    • Revalidation of validated processes after process changes or process deviations [820.75(c)]
    • In-process acceptance procedures [820.80(c)]
    • Documentation (via acceptance records) of the equipment used for acceptance activities [820.80(e)(5)]
    • Device label integrity during use of the medical device [820.120(a)]
    • Installation test procedures for devices requiring installation [820.170(a)]
    • Procedures for statistical techniques 820.250(a)

    In stark contrast, if a 21 CFR part 820 requirement is not qualified by the term "where appropriate", then it is absolutely not eligible for the unique liberties of 820.1(a)(3). Examples of requirements not eligible for the liberties of 820.1(a)(3) include document controls, CAPA, management review, and many others. In other words, requirements like having procedures for document controls, management review, CAPA, and others are still mandatory even if a firm (erroneously) believed that it didn’t need those procedures to meet product specifications and/or carry out corrective actions. Consequently, extending the 820.1(a)(3) liberties to requirements other than the aforementioned 14 is a sure way to undermine device quality and/or trigger an objection (i.e., FDA-483) by the Agency.

    Hope this helps,

    ------------------------------
    Kevin Randall RAC (U.S., Canada, Europe)
    Principal Consultant
    ComplianceAcuity, Inc.
    Golden CO
    United States



  • 7.  RE: Record-keeping for FDA "GMP-Exempt" devices

    Posted 06-Apr-2016 12:40
    Kevin,

    Reading through your post, I feel like I have to pay for your consulting time (3 hrs - $500/hr).

    I will buy you lunch in lieu of when we ever meet in a conference/meeting.

    "Consequently, extending the 820.1(a)(3) liberties to requirements other than the aforementioned 14 is a sure way to undermine device quality and/or trigger an objection (i.e., FDA-483) by the Agency."

    As for your practical statement above, in fact, I had one last sentence in my previous post that I decided not to add to, the last sentence of which is similar to what you stated, to some extent.

    When I listed those requirements, after searching the phrase "where appropriate," I mixed to provoke peers' thought process (e.g., design control, document control, CAPA, etc.).  Thank you for coming back with your further comments.

    As a matter of establishing an adequate QMS, the requirements not qualified by the said phrase can't be justified for non-implementation.  

    For class I manufacturers, it is presumed for firms to have such required subsystems. But, for enforcement purposes, the records/complaint and MDR requirements are practically enforced.  

    D





  • 8.  RE: Record-keeping for FDA "GMP-Exempt" devices

    Posted 06-Apr-2016 12:50
    Just to add few more to the list:

    As far as the phrase "where appropriate" is concerned, few items to add: 

    21 CFR 820.30(g) design validation
    21 CFR 820.30(i) design changes

    D





  • 9.  RE: Record-keeping for FDA "GMP-Exempt" devices

    Posted 06-Apr-2016 13:36

    David, thanks for pointing those out.  They are the second and third bullets in my list of 14, but I cut and pasted numbering errors when entering the regulation numbers.

    ------------------------------
    Kevin Randall RAC (U.S., Canada, Europe)
    Principal Consultant
    ComplianceAcuity, Inc.
    Golden CO
    United States



  • 10.  RE: Record-keeping for FDA "GMP-Exempt" devices

    Posted 05-Apr-2016 13:24

    By the way, very nice synopsis Mitch!

    ------------------------------
    Kevin Randall RAC (U.S., Canada, Europe)
    Principal Consultant
    ComplianceAcuity, Inc.
    Golden CO
    United States



  • 11.  RE: Record-keeping for FDA "GMP-Exempt" devices

    Posted 06-Apr-2016 20:51

    Kevin's answer is right on. I also suggest/recommend that:  a) a procedure and record keeping provision is in place for MDRs (even though it may be rarely if ever used. And b) some evidence that the applicable personnel have been trained to these procedures.

    They "earn their keep" during FDA Inspections (and "yes", at least here in the New England district, class I device companies are known to be inspected)

    Art






  • 12.  RE: Record-keeping for FDA "GMP-Exempt" devices

    Posted 09-Apr-2016 11:58

    When I deal with companies, I divide this exercise into two parts. The first is from 820.1(a)(1) where “If a manufacturer engages in only some operations subject to the requirements in this part, and not in others, that manufacturer need only comply with those requirements applicable to the operations in which it is engaged.”

    For example, if a company is not engaged in installation, then 820.170 Installation, 820.181(e) on installation procedures in the DMR, and 820.100(a)(1) on analysis of installation as a source of quality data are not included in the QMS.

    This leaves a set of operations in which the company is engaged. Examine each of them for the “where appropriate” phrase. For example, if company engages in production, then 820.70(b) Production and Process Changes applies. However, if the company does not have validated processes, then validation of the changes would not be appropriate. “Such changes shall be … where appropriate validated according to §820.75”.

    While it may seem reasonable to document these in the Quality Manual, QSR does not require a Quality Manual. I recommend that a company document both kinds of decision (not engaged and not appropriate) in the 820.186 Quality System Record.

    ------------------------------
    Dan O'Leary
    Swanzey NH
    United States