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510(k)s & Biocompatibility

  • 1.  510(k)s & Biocompatibility

    Posted 08-May-2016 22:59

    Has anyone else experienced more rigor surrounding biocompatibility expectations in 510(k) submissions from the FDA - particularly with respect previous practices in this space being no longer accepted (e.g. leveraging older 510(k) clearances for previously used materials, testing individual materials, risk assessments in lieu of testing, etc.)?  We're also seeing requests for E&L testing, which we've never been asked for previously.  Curious to know if this is isolated for occurring industry-wide.

    Thanks for sharing!

    Tina

    ------------------------------
    Tina O'Brien RAC, MS
    Sr. Regulatory Affairs Specialist
    Fisher & Payket Healthcare
    Auckland
    New Zealand
    ------------------------------


  • 2.  RE: 510(k)s & Biocompatibility

    Posted 09-May-2016 07:07
    This is not icon mom now. FDA is getting more particular about the bio-compatibility now a days. Recently they have been asking more detailed analysis for the VOC's and Particulates.

    Regards

    Chandresh
    Sent from my iPhone




  • 3.  RE: 510(k)s & Biocompatibility

    Posted 09-May-2016 07:35

    Yes Tina, this is becoming a bigger request from FDA. The draft guidance FDA published in April 2013 on appropriate use of ISO 10993-1 is expected to be final this year. It is an onerous document in some ways.  Focus on convincing your toxicology people and management to accept that fact.

    Good luck!

    Ginger Cantor, MBA, RAC
    Centaur Consulting LLC centaurconsultingllc@gmail.com
    715-307-1850






  • 4.  RE: 510(k)s & Biocompatibility

    Posted 09-May-2016 08:03

    Yes, indeed!  We have seen a definite shift in biocompatibility testing requirements, particularly for new devices.  Some quick points about what we have seen lately:

    Sterile device?  Pyrogen testing is no longer an option.  It used to be required only if some type of "pyrogen free" labeling was planned. [See guidance issued in January - "Submission and Review of Sterility Information in Premarket Notification (510(k)) Submissions for Devices Labeled as Sterile"].

    Look above and beyond ISO 10993.  The current "final" guidance is old and not very specific.  Look at the more recent draft from April 2013 to see their current thinking ["Use of International Standard ISO-10993, Biological Evaluation of Medical Devices Part 1: Evaluation and Testing"].  The test selection matrix has been modified per FDA preferences.

    There are preferred test methods, as well, so check the Consensus Standards listing [see here: Recognized Consensus Standards]. Tests done using non-preferred test methods are being rejected. Note that FDA does not currently recognize ISO 10993-4, so look to ASTM F756 for hemolysis testing.

    Good luck!

    Cheers,

    Melissa

    ------------------------------
    Melissa Walker RAC
    President & CTO
    Graematter, Inc.
    St Louis MO
    United States



  • 5.  RE: 510(k)s & Biocompatibility

    Posted 09-May-2016 11:37

    Hi Tina,

    We recently cleared a device with FDA but prior to that we received the following feedback from FDA:

    1. The biocompatibility testing you submitted included acute systemic toxicity testing, but did not include material-mediated pyrogenicity testing. FDA recommends material-mediated pyrogenicity testing for sterile devices in contact directly or indirectly with the cardiovascular system to protect patients from the risk of febrile reaction. Please assess material-mediated pyrogenicity using traditional biocompatibility extraction methods. Alternatively, please provide a valid scientific rationale for omitting material-mediated pyrogenicity testing for the proposed device. 

    Response:  The LAL testing conducted as part of each FG lot release and submitted as part of the sterility section of our 510K was not found to be sufficient.  In response to FDA's requested we did complete a new test for material-mediated pyrogenicity.  To allow for planning please note that the testing took about 2 weeks from sample receipt to test report receipt.

    2. You have provided the results of hemolysis testing using the direct contact method intended to demonstrate that the subject device is non-hemolytic under the test conditions employed. FDA has the following concerns regarding this testing:

    a) We recommend that devices in contact with circulating blood also perform elution/indirect contact hemolysis testing. Please provide the results of indirect contact hemolysis testing using the proposed Bullfrog device. Alternatively, please provide a valid scientific justification for not performing this testing on the proposed device.

    Response: We completed testing using in-direct contact method.  To allow for planning please note that the testing took about 2 weeks from sample receipt to test report receipt.  This one was interesting as those of us that were part of the discussion in-house thought that the direct contact method would be acceptable as it is part of the 10993 series and a more stringent test.  However the current FDA guidance states:

    For hemolysis testing, we recommend that both direct and indirect (extract) methods be
    conducted per ASTM F756,16 or an equivalent method (e.g., NIH Autian method).17,18

    See page 18 section C. Hemocompatibility of FDA Guidance "Use of International Standard ISO-10993".

    We also found that FDA was very critical of specific steps conducted as part of protocol execution however no additional testing was required as we were able to justify each step of our protocol.  We worked directly with our test lab and they indicated that many of their customers were experiencing the same thing so they have gotten fairly comfortable providing support to the FDA requests.  If you use a test lab service you may want to make sure they can provide the support you might need for any responses.

    Good luck with your submission!

    ------------------------------
    Monica Barrett RAC
    Dir. RA/QA



  • 6.  RE: 510(k)s & Biocompatibility

    Posted 10-May-2016 10:59

    As a tracker of trends, I would be very interested to know how recently you and others commenting here found that FDA would reliably accept 510(k) submissions that leveraged older 510(k) clearances for previously used materials, and relied on testing of individual materials and/or risk assessments in lieu of testing, as well as what point in time everyone here started to find that these previous practices were no longer acceptable in 510(k) submissions.

    I would also be interested to know if your experience has been the same across different types of 510(k) submissions.

    ------------------------------
    Julie Omohundro, ex-RAC (US, EU), still an MBA
    Principal Consultant
    Class Three, LLC
    Durham, North Carolina, USA
    919-544-3366 (T)
    434-964-1614 (C)
    julie@class3devices.com



  • 7.  RE: 510(k)s & Biocompatibility

    Posted 11-May-2016 09:19

    I can tell you that a client of mine obtained clearance in early 2015 with a reference to another company's 510(k) biocompatibility testing.  The FDA did have questions and we had to prove that the material was exactly the same and supplied by the same vendor before we could obtain clearance.    

    ------------------------------
    Cynthia Pillar, RAC
    Regulatory Consultant
    CJP Consulting, Inc.
    Chicago IL
    United States



  • 8.  RE: 510(k)s & Biocompatibility

    Posted 12-May-2016 10:37

    Thanks, Cynthia.  This leaves open the question of whether the manufacturing processes used with the 510(k) device might have an adverse effect on the biocompatibility of the material, relative to the processes used to manufacture the predicate device.  Was this questioned/addressed in any way?

    ------------------------------
    Julie Omohundro, ex-RAC (US, EU), still an MBA
    Principal Consultant
    Class Three, LLC
    Durham, North Carolina, USA
    919-544-3366 (T)
    434-964-1614 (C)
    julie@class3devices.com



  • 9.  RE: 510(k)s & Biocompatibility

    Posted 12-May-2016 21:35
    This is very interesting, because my recent experience has been that FDA would ask you to prove that you processed (and if sterile, sterilized) said material in exactly the same way as well. That is usually almost impossible to prove with another companies product data.

    Ginger






  • 10.  RE: 510(k)s & Biocompatibility

    Posted 10-May-2016 15:55

    Thanks for the feedback everyone!  Even though the burden remains, its helpful to know that this isn't isolated to us. 

    ------------------------------
    Tina O'Brien RAC, MS
    Sr. Regulatory Affairs Specialist
    Fisher & Paykel Healthcare
    Auckland
    New Zealand



  • 11.  RE: 510(k)s & Biocompatibility

    Posted 13-May-2016 02:28

    Interesting discussion.  Several points.

    First - there are substantial changes coming to the part 1 standard - and FDA is a key participant in this revision - so this promises to be an interesting set of developments.  In particular, much more emphasis on risk assessment and also some new approaches for indirect contact via airway/gas pathways.  Also watch the development of new ISO 18562 standards specifically for biocompatibility of such devices  - which will sit alongside ISO 10993.

    Secondly Part 17 and 18 are also under major revision - which should bring in a whole lot more science into the materials characterisation and in use of concepts such as Thresholds of Toxicological Concern..  Again - FDA is a key participant in the process.

    If you want to learn more of what is going on - join us at CIMDR in Chengdu China in September (www.cimdr.com)  where we will be running a full day workshop with speakers from the CHINA FDA and also a number of the lead experts from the ISO drafting committee.

    There are interesting times ahead in ISO 10993 biological evaluation.

    ------------------------------
    Arthur Brandwood PhD FRAPS
    Brandwood Biomedical Pty Ltd
    St Leonards
    Australia