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  • 1.  Medical device cleaning validation

    Posted 21-Jun-2016 19:46

    Does anybody know about medical device cleaning validations for blood contacting devices or implants.  Specifically, I am trying to find guidance on a limit/maximum amount of TOCs allowed.  TOCs are total organic carbons.  Thanks in advance!

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    Debbie Koeneman
    Consultant
    Mesa AZ
    United States
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  • 2.  RE: Medical device cleaning validation

    Posted 22-Jun-2016 12:17

    Debbie

    I've read summaries of an ISO document ISO/WD TR15883-5 Washer - disinfectors- Part 5: Test Soils and Methods for Demonstrating Cleaning Efficacy.  The summaries I've seen state that level of TOC is <12μg/cm2. Big Caveat: I do no have the document so I cannot verify that is accurate, so before anyone quotes this it'd be a good idea to actually see this in print and in what context.

    Hope this is somewhat helpful.

    Regards

    Pat

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    Patrick Martin
    Seattle WA
    United States



  • 3.  RE: Medical device cleaning validation

    Posted 23-Jun-2016 10:30
    Thank you Patrick. We will get a copy of that standard.




  • 4.  RE: Medical device cleaning validation

    Posted 23-Jun-2016 05:27

    The reference above to the ISO 15883WD is a draft document and is in the early stages of development, which means it is very likely to change repeatedly before publication. To the best of my knowledge, FDA have been asking device manufacturers to justify their choice of soils during validations, based on the device's intended use. The marker for cleaning validation is typically based on protein, although other analytical methods such as TOC may be used. As for min/max levels, this drives right to the issue of "how clean is clean" and how is it measured, not only by manufacturers but also by users. It is equally important to note that the acceptable "clean" level (or rather Clean as Possible level) for a device should be based on validation, risk assessment, human factors related to cleaning, and repeatability and reproducability of cleaning instructions and verification methods.

    See also ISO 17664: Steriization of medical devices -- Information to be provided by the manufacturer for the processing of resterilizable medical devices. This document is also currently under revision but much closer to completion that the Washer Disinfector standard.

     

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    Lena Cordie
    Qualitas Professional Services, LLC
    Watertown MN
    United States



  • 5.  RE: Medical device cleaning validation

    Posted 23-Jun-2016 06:06

    My approach is to quantify the manufacturing material residuals and other contaminants after cleaning under worst-case conditions and then demonstrating biocompatibility on devices cleaned under those same worst-case conditions. FDA has accepted this approach in multiple audits. The biocompatibiliy tests performed should be based on the potential adverse effects from manufacturing materials used.

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    Randall Wheeland RAC
    Consultant, International Medical Device QA/RA
    San Antonio TX
    United States



  • 6.  RE: Medical device cleaning validation

    Posted 23-Jun-2016 11:34
    Deb,

    As for TOC regarding implant cleanliness, please refer to ASTM F2459.  Please also refer to USP 643 and ISO 10993s. 

    D