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  • 1.  Manufacturing site change

    This message was posted by a user wishing to remain anonymous
    Posted 06-Mar-2020 10:15
    This message was posted by a user wishing to remain anonymous

    Hi everyone,

    Our ​manufacturing site is changing and we are told that we need to reassess our biocompatibility reports.
    I am not sure what document of 10993 mentions the reassessment where nothing in the process changes except for manufacturing location.
    Do we just need to reassess and justify that nothing changes through 10993-1?


    Thanks!


  • 2.  RE: Manufacturing site change

    Posted 06-Mar-2020 11:39

    Dear Anon,

    This is mainly dependent on your device type and the extent of manufacturing changes.

    Check out ISO 10993-1:2018 Annex B Section B.4.5.1 Changes which can require re-evaluation of biological safety.

    If your devices are low risk in respect to biocomp. and the changes do not affect biological aspects (e.g. you transfer all manufacturing equipment as well, use the same operating supplies etc.) then a well documented assessment could work out.

    If the changes might introduce any additional biological risk, e.g. you use new machines that might result in other or higher production residues, use new operating supplies, other cleaning agents for your tools etc.,  you should create objective evidence via testing that your devices are still biologically safe.

    Over the past couple of years I have worked in several of such transfer projects. Biological equivalence via chemical characterization of extractables/leachables worked out always great for my products (usually medium risk devices from a biological perspective).

    ISO 10993-18:2020 Annex C gives guidance on biological equivalence. Big benefit: No animals needed and you learn how good or bad your products are from a chemical perspective. Section 5 of ISO 10993-18:2020 explicitly points out that chemical characterization can be used for manufacturing process and site changes. 

     

    Kind regards,
    Michael



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    Michael Hottner
    Köln
    Germany
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  • 3.  RE: Manufacturing site change

    This message was posted by a user wishing to remain anonymous
    Posted 06-Mar-2020 13:54
    This message was posted by a user wishing to remain anonymous

    ​Very helpful! Thank you so much.


  • 4.  RE: Manufacturing site change

    This message was posted by a user wishing to remain anonymous
    Posted 10-Mar-2020 16:24
    This message was posted by a user wishing to remain anonymous

    Hello again, 
    I went through 10993-1:2018 Annex B Clause 4.5.1.and for us it is a material source change e.g., new facility. 
    Can someone please help me direct on how can I assess risk considerations in this scenario? What clause described further risk assessment to consider for biocompatibility. I know it was mentioned that ISO 10993-18:2020 Annex C gives guidance on biological equivalence that points out chemical characterization that can be used for manufacturing process and site changes. I went through Annex C and still not sure on how the chemical characterization helps compare both sites ( old and new?)  


    Thank you!




  • 5.  RE: Manufacturing site change

    Posted 14-Mar-2020 09:10

    Hi again,

    As mentioned, this is mainly dependent on your device type and the type of change.
    Basic precondition: You already have a proper biocomp. assessment for your final finished device per ISO 10993-1 (2009 and/or 2018 and/or FDA guidance).
    You state that your are changing 'the material source'.

    Now you need to get into the details:
    -> Does the changed base material introduce any new biological risk? E.g. let's assume you use a standardized stainless steel grade XYZ  for a surgical instrument and your old supplier gave you a proper material CoC. Now you purchase the same steel from a different supplier and you get an equivalent CoC. In this case you might be able to rationalize that the new material source might not introduce a new risk from a base material perspective. This example could look completely different if you change a non-standardized material or a material where you don't even know the detailed specification, e.g. PVC type XXX to PVC type YYY.
    ->Does the changed process chain or facility introduce any new biological risk? Once you identified the potential base material impact you can focus on possible production residues and how to identify/quantify them and estimate their risks for the biological endpoints.

    I have good experience with comparative extractables/leachables testing (per ISO 10993-18) and subsequent toxicological risk assessments (per ISO 10993-17). Here you extract some samples of your device 'pre-change' and some samples 'post-change' and see what comes off. If the extractable/leachable profile is comparable (here you can use the criteria list from ISO 10993-18:2020 Annex C as guidance for equivalence) you might be able to leverage most or even all previous in-vivo test data. 

    Biocomp. testlabs can also be really helpful in setting up the right test strategy to address changes.
    You could also check out the following online training 'Biocompatibility to evaluate changes':
    https://www.youtube.com/watch?v=k0uilkGwb74

    Kind regards,
    Michael



    ------------------------------
    Michael Hottner
    Köln
    Germany
    ------------------------------