Regulatory Open Forum

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  • 1.  Determining level of cleanliness and biocompatibility

    Posted 12-Apr-2017 14:30
    Hi RAPS community,

    I have a question about a class two device that is essentially tubing
    for a respiratory ventilator. The device will not be provided sterile,
    just clean. How do you go about determining the level of cleanliness
    for this kind of device?

    Also what kind of biocompatibility testing have you done for this kind
    of device? The device is non patient contacting, but is a gas path
    device. The current ISO 10993 does not prescribe testing for non
    patient contacting devices. There is a standard for gas path devices
    that was just published, ISO 18562 but not recognised by FDA yet.

    Any feedback is much appreciated!

    Thank you,
    Virginia


  • 2.  RE: Determining level of cleanliness and biocompatibility

    Posted 12-Apr-2017 16:07

    Hi Virginia,

    Re: cleanliness - I would start with risk management and determine what level of cleanliness is appropriate for your device.  Perhaps others have more detailed information in this area.

    Re: biocompatibility
    You are correct - there is a new standard which is specific to gas path contacting devices.  You can reference standards which are not on the consensus standards list.  To the best of my knowledge, FDA had a presence in the working group for the new standard so I can't imagine too much confusion.

    However, with respect to ISO 10993-1, my experience has been that breathing tubes have been assessed as indirect patient contact devices (tissue/bone/dentin) based on the travel of the gases through the tubing into the patient's respiratory tract.  An indirect contact classification is consistent with the current guidance which states:
    Indirect contact – term used for a device or device component through which a fluid or gas passes, prior to the fluid or gas coming into physical contact with body tissue (in this case the device or device component itself does not physically contact body tissue) (https://www.fda.gov/downloads/MedicalDevices/DeviceRegulationandGuidance/GuidanceDocuments/ucm348890.pdf).

    More recently, I have seen requests for extractables and leachables testing and particulates testing, which is more representative of gas path contact devices than implantables testing.  Speaking with test labs, it sounds like type of request is fairly common of late.

    If you have any concerns or uncertainty, you may want to consider a pre-submission in order to get feedback on your proposed test plan with FDA before paying a lot of money for testing / preparing a submission (and having to delay clearance due to inefficiencies or misunderstandings).  Guidance on the pre-submission program is available on the FDA website: https://www.fda.gov/downloads/medicaldevices/deviceregulationandguidance/guidancedocuments/ucm311176.pdf.

    Hope this helps!
    Liz



    ------------------------------
    Elizabeth Goldstein RAC
    Regulatory Affairs Specialist
    Medtronic Vascular
    Santa Rosa CA
    United States
    ------------------------------



  • 3.  RE: Determining level of cleanliness and biocompatibility

    Posted 13-Apr-2017 13:37
    Hi Liz,

    Thanks for your response!!

    I agree that the cleanliness level has to be defined in the risk analysis. But are there any guidance or standards that are applicable? My question was not clear, I am looking for applicable guidance and/or standards.

    Regarding biocompatibility, my research is in line with your suggestions. I also have information that FDA is requesting leachable and extractable testing and also volatile compounds testing  in addition to biocompatibility for gas path devices.

    I am preparing the pre-sub meeting request right now and will definitely address both cleanliness and biocompatibility.

    Kind regards,
    Virginia

    ------------------------------
    Virginia Anastassova RAC
    RA Manager, Senior QA Specialist
    Starfish Medical
    Victoria BC
    Canada
    ------------------------------



  • 4.  RE: Determining level of cleanliness and biocompatibility

    Posted 13-Apr-2017 14:11

    Hi Virginia,

    It sounds like you have a good plan!  Best of luck with your pre-sub!

    Re: cleanliness, etc. - definitely not my area of expertise, but have a look at ISO 14644-1.  The standard will not apply in full, but I believe that there are clauses that might be of value to you.  I don't know of a complete standard that applies to your particular manufacturing situation (although I could be wrong - again, not my area of expertise).

    ISO 14644-1:2015 - Cleanrooms and associated controlled environments -- Part 1: Classification of air cleanliness by particle concentration

    -Liz



    ------------------------------
    Elizabeth Goldstein RAC
    Regulatory Affairs Specialist
    Medtronic Vascular
    Santa Rosa CA
    United States
    ------------------------------



  • 5.  RE: Determining level of cleanliness and biocompatibility

    Posted 13-Apr-2017 14:22
    Thanks again Liz! I will check ISO 14644-1.

    ------------------------------
    Virginia Anastassova RAC
    RA Manager, Senior QA Specialist
    Starfish Medical
    Victoria BC
    Canada
    ------------------------------



  • 6.  RE: Determining level of cleanliness and biocompatibility

    Posted 14-Apr-2017 06:37
    Hi Virginia,

    I'm not aware of any cleanliness standards that are applicable to your specific device. There are however some resources that may serve as guidelines.

    The first is the proceedings of a workshop on medical device cleanliness. It's from 2010, but still holds a lot of valuable information.

    https://www.rms-foundation.ch/fileadmin/dokumente/ASTM_workshop_on_cleanliness.pdf

    The second is a presentation from a meeting 2011 held by FDA. Again, not the latest, but still holds valuable information.

    http://www.campoly.com/files/8913/6372/6093/presentation_FDA_Workshop_on_Reprocessing_Medical_Devices.pdf

    Finally, ASTM F2847 might be a good resource for measurement techniques which are applicable depending on the type of residue. My understanding is that FDA leaves it to manufacturers to determine and justify acceptable limits of cleanliness and then monitor production to ensure that these limits are held.

    Hope this helps!

    ------------------------------
    Jean Bigoney PHD, RAC
    Managing Member
    Nu Device Consulting LLC
    Murphy NC
    United States
    ------------------------------



  • 7.  RE: Determining level of cleanliness and biocompatibility

    Posted 18-Apr-2017 12:48
    Thank you Jean!! I will check these out.

    ------------------------------
    Virginia Anastassova RAC
    RA Manager, Senior QA Specialist
    Starfish Medical
    Victoria BC
    Canada
    ------------------------------