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  • 1.  Aging Studies - Accelerated vs Real time aging

    This message was posted by a user wishing to remain anonymous
    Posted 19-Dec-2022 08:28
    This message was posted by a user wishing to remain anonymous

    Hi,

    we are having an intense discussion right now regarding of aging studies. ISO 11607-1:2019 requires in 8.3.4 that, if accelerated aging is conducted, it shall be started within 3 months of the RT study. But what is the background for this requirement? Is it also possible to begin with accelerated aging? I mean, if you fail here, you wouldn't start RT anymore. Or am I seeing this requirement too strict?

    Best Regards


  • 2.  RE: Aging Studies - Accelerated vs Real time aging

    Posted 19-Dec-2022 09:44

    It would be great if somebody were to post the text of ISO 11607-1:2019, 8.3.4.

    The discussion seems to hinge on "within" three months. This looks like a 6-month window ± 3-months and doesn't state the order in which the studies start.



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    Dan O'Leary CQA, CQE
    Swanzey NH
    United States
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  • 3.  RE: Aging Studies - Accelerated vs Real time aging

    This message was posted by a user wishing to remain anonymous
    Posted 20-Dec-2022 09:05
    This message was posted by a user wishing to remain anonymous

    I can share BS EN ISO 11607‑1:2020 clause 8.3.4: "If accelerated aging is conducted, it shall begin within three months of real-time aging, unless an alternative rationale has been developed. Real-time aging shall be started prior to commercialization."


  • 4.  RE: Aging Studies - Accelerated vs Real time aging

    Posted 20-Dec-2022 09:44

    Thank you for the text.

    I think it provides an answer to the question.

    Start real-time aging before commercialization. I take this mean the first pre-market authorization from any regulatory region. (You could get the US before the EU, for example.)

    Begin accelerated aging within three months of real-time aging.
    This must mean "Begin accelerated aging within three months of the start of real-time aging"
    Within doesn't mean after the start of real-time aging. It establishes a plus/minus three-month window.

    In your design plan, lay out a timeline for the start and end of real-time aging. Also lay out a timeline for the start and end of accelerated aging. These timelines need to support the project and not be arbitrary.

    If the two starts are within three months of each other, you are done.

    If the two starts are not within three months of each other develop and document an alternate rationale.

    I have no clue as to why the authors would create such an arbitrary rule. The good news is there is an escape hatch, so you don't need to follow it if it interferes with the project.



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    Dan O'Leary CQA, CQE
    Swanzey NH
    United States
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  • 5.  RE: Aging Studies - Accelerated vs Real time aging

    Posted 20-Dec-2022 10:00
    How long is your shelf life? Just curious because in my experience 1 month of accelerated aging is almost equal to 1 year of real time aging. As such, if your shelf life is 3 years you should still be able to comply with the standard. I'm not sure what type of device you are working on but at my company, for single use medical devices, we usually submit marketing applications with 6 months - 12 months as our shelf life while simultaneously conducing additional accelerated and real time studies to justify a longer shelf life.

    Alternatively, you could put 2x the amount of product required for the accelerated aging study and pull one batch out at some intermediate time (say after 1-2 years equivalent) and see how things are going. If the testing is good, you could continue testing with the second set and start your real time aging with more confidence. 

    Our in house test lab can perform this testing for you and help answer any additional question you may have.

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    Wade Munsch
    Regulatory Affairs Manager
    Biotex, Inc.
    Houston TX
    United States
    Company Website: www.biotexmedical.com
    Test Lab Website: https://www.biotexmedical.com/criterion/
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  • 6.  RE: Aging Studies - Accelerated vs Real time aging

    Posted 21-Dec-2022 16:18
    Your assessment is correct; Real time (RT) is the mandatory requirement but regulators allow use of Accelerated Aging (AA) in lieu of completing real time studies as real time studies have a longer lead time. My interpretation of the standard is to initiate RT testing within 3 months of starting AA testing. My experience is to build RT and AA devices together (within 3 month windows) and then initiate AA and use that for regulatory purpose while RT testing supplements the AA testing which confirms/validates the AA testing. Notified bodies are more focused on this requirement of having RT testing (building and aging the devices) begin within AA testing than other regulatory agencies. The reason the standard seems to have this 3 months window is to ensure that manufacturer's don't forget about RT aging. 

    In my experience, we have built products for AA and then within 3 months built product for RT aging. 
    Thanks

    Shiven

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    [Shiven]
    [Regulatory Affairs]
    [San Francisco] [CA]
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