Following the latest FDA guidance (published 2017-10-25):
First, determine whether or not the modification (to increase tube length) is being made with the specific intent to improve the safety or effectiveness of the medical device. If yes, then consider filing a Special 510(k).
Second, conduct a risk-based assessment of the modification (to increase tube length) according to your QMS procedure and determine whether or the modification could significantly change/improve the medical device, even though the modification is being made without the specific intent to do so. If yes, then consider filing a Special 510(k).
If both of the above lead to a "no 510(k) required" decision, you are not finished. The "no 510(k) required" decision now must be confirmed by successful routine design verification and design validation (V&V) activities. If routine V&V activities produce unexpected results, document what actions are required based on those results, and review the impact of the results and required actions against the risk-based assessment and consider filing a Special 510(k) where there is significant impact to safety or effectiveness. Consider where increasing the tubing length resulted in packaging failures in the distribution testing, leading to the need to introduce tube coiling. To keep the tube coiled, design engineers introduced a twist tie. Keeping the tube coiled has never been done, and upon further review of the actions taken, it is determined that tube kinking may occur, which might lead to an adverse event, such as
Inappropriate fixation of an endotracheal tube causing cuff malfunction resulting in difficult extubation.
Note that if the risk-based assessment resulted in the need to file a Special 510(k), then successful V&V (i.e., not producing unexpected results) does not change the initial decision regarding the need to file a 510(k).
If I can be of any help, let me know.
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John Beasley, RAC (US)
MedTech Review, LLC
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Original Message:
Sent: 07-May-2018 14:16
From: Anonymous Member
Subject: Dimension Change and Special 510K for medical Device
This message was posted by a user wishing to remain anonymous
Hi,
I have a query regarding dimension change (doubling of tubing length) in a non critical area of my medical device.
Would a such dimension change need a special 510K or would documentation of the change suffice?
Thanks in advance for all the help!