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  • 1.  Transitioning Our Non-Sterile Device to Sterile for the UK Market

    This message was posted by a user wishing to remain anonymous
    Posted 18-Mar-2024 17:01
    This message was posted by a user wishing to remain anonymous

    Hello, everyone,

    I am seeking insights or experiences from peers who might have dealt with a similar situation. We currently sell our medical device non-sterile in the UK. However, due to market demand, our distributor wants to offer the device sterilized to hospitals.

    From a quality and regulatory perspective, what steps should we consider if this is feasible? Should we approve all potential sterilization providers and include them in our critical supplier list? Additionally, would this necessitate registering a new product with the MHRA, indicating it can also be sold as sterile, potentially requiring a different GMDN code?

    Any guidance or shared experiences on this matter would be immensely appreciated.

    Thank you very much.



  • 2.  RE: Transitioning Our Non-Sterile Device to Sterile for the UK Market

    Posted 19-Mar-2024 04:29

    Hello Anon,

    Indeed there are medical devices which are sold non-sterile and sterile which are the same configuration/same product - sometimes with certain types of implants.  They are offered in sterile form from the beginning so the hospital does not have to spend the cost or time to sterilise the product before using.   Absolutely, need to include contract sterilisation as part of the approved supplier list - there are many other things to consider around this as well.  Typically, a sterile version and non-sterile version product would have its own part number, own IFU, own UDI, etc., so yes it would be considered a new registration with MHRA.  Many regulators consider a sterile version and non-sterile as different "product families" even if the device is exactly the same.  So again there are quite a few things to consider if not being in the sterile realm before.



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    Richard Vincins ASQ-CQA, MTOPRA, RAC
    Principal Strategy Consultant
    NAMSA
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  • 3.  RE: Transitioning Our Non-Sterile Device to Sterile for the UK Market

    Posted 19-Mar-2024 07:27

    Please note that the regulatory pathway for marketing a sterile device has extensive requirements for validation of the sterilization process, validation of the package and validation of the product functionality after exposure to the sterilant as well as additional manufacturing controls.  



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    Beverly Whitaker
    Indigo Consulting Group LLC
    Beaufort SC
    United States
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  • 4.  RE: Transitioning Our Non-Sterile Device to Sterile for the UK Market

    Posted 19-Mar-2024 11:34

    Further details (e.g., UK-based manufacturer vs. based outside the UK; device class and type; marketing based on CE mark or instead on an actual UKCA mark; Northern Ireland marketing status, etc., etc.) of your case need to be known in order to answer definitively.  But ultimately in general, changing a UK-registered device from non-sterile to sterile constitutes a significant design change (device design and process design) that, per the UK MDR, must be documented and processed accordingly. In a nutshell, this first and foremost means using the quality management system's properly established design/development change control process.  That process (if properly established) systematically determines the many required changes in the quality management system documentation and in the regulatory documentation and regulatory submissions/updates.  When deciding what particular document/regulatory changes are needed, steer clear of the temptation to just rely on feel or opinion.



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    Kevin Randall, ASQ CQA, RAC (Europe, U.S., Canada)
    Principal Consultant
    Ridgway, CO
    United States
    © Copyright by ComplianceAcuity, Inc. All rights reserved.
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  • 5.  RE: Transitioning Our Non-Sterile Device to Sterile for the UK Market

    This message was posted by a user wishing to remain anonymous
    Posted 28-Mar-2024 16:45
    This message was posted by a user wishing to remain anonymous

    Thank you all for this valuable information. We are a foreign company and the sterilization is planned to be done in UK  by the distributor.

    And this where I'm bite confused. does this process allow in UK or should we send the device sterile from our site?

    Thank you in advance for your reply.

    Rgds,




  • 6.  RE: Transitioning Our Non-Sterile Device to Sterile for the UK Market

    Posted 30 days ago

    Hello Anon

    There are several possible business models.

    If you are supplying a sterile device under your own name, you can choose a contract sterilizer in your own country, or in the UK, or somewhere else. The sterilization will be reviewed by your NB or AB as a requirement for your CE-marking or UKCA-marking.

    If another company wants to make a sterile version of your device under their own responsibility, the new labeling and the sterility will need to be reviewed by their NB/AB.

    Except if it's in class 1, where NB review is required for CE marking under the EUMDR but AB review is not required for UKCA marking under the current UK rule...

    The details will matter



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    Anne LeBlanc
    United States
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